Cylinder Plug Machining Machine BAMA-LCM-220

Description

The BAMA-LCM-220, manufactured by BAMA INTERNATIONAL GMBH, is a sophisticated and highly automated machine designed for comprehensive cylinder plug machining. This machine integrates multiple processes, including drilling, milling, and reaming, making it an essential tool for producing precision-engineered cylinder plugs for lock systems.

Process:

The BAMA-LCM-220 performs several key machining operations:

• Vibratory bowl feeder for automatic feeding of cylinder plugs, ensuring a continuous production process with minimal manual input.
• Drilling pinholes, essential for housing the lock pins.
• Countersinking, which ensures smooth, precise edges for pinholes.
• Milling top face slot to create necessary keyway slots.
• Reaming the top face and reaming the flat surface to ensure high precision.
• Milling tail slot for key engagement.
• Automatic unloading of completed parts, enhancing efficiency by reducing manual handling.

Working Efficiency:

The machine has a production capacity of 5,000 to 6,000 cylinder plugs per 8-hour shift, making it ideal for manufacturers seeking a balance of speed and precision in medium to large-scale production.

Machine Dimensions:

• Length: 1.9 meters
• Width: 1.4 meters
• Height: 1.6 meters

The machine’s compact yet versatile design ensures it can fit well within various production setups while providing comprehensive machining capabilities.

Machine Weight:

At 1,200 kg, the machine is designed for stability and durability, capable of maintaining precision even during continuous operation.

Power Requirements:

The BAMA-LCM-220 operates at 5 kW, ensuring that the machine delivers sufficient power to perform multiple complex machining tasks efficiently.

Key Advantages:

• Comprehensive Machining in One Machine: The BAMA-LCM-220 handles drilling, countersinking, milling, and reaming in a single, automated process. This eliminates the need for multiple machines and streamlines production, reducing overall cycle time.
• Precision Drilling and Milling: The machine’s ability to drill pinholes, ream surfaces, and mill keyway slots ensures that each cylinder plug is produced with exacting standards, making it suitable for high-security lock systems.
• High Efficiency: With a production capacity of up to 6,000 cylinder plugs per shift, the machine meets the needs of manufacturers requiring high throughput without compromising quality.
• Automated Feeding and Unloading: The inclusion of a vibratory bowl feeder for automatic feeding and a built-in unloading system ensures smooth, uninterrupted production, significantly reducing labor requirements and enhancing efficiency.
• Compact Design: The machine’s dimensions allow it to integrate seamlessly into existing production lines without taking up excessive floor space, while still offering a broad range of machining functions.
• Durable Construction: Weighing 1,200 kg, the machine’s solid construction ensures long-term reliability, reducing downtime and maintenance requirements, which is crucial for continuous, high-speed operations.