Description
The BAMA-LCM-220, manufactured by BAMA INTERNATIONAL GMBH, is a sophisticated and highly automated machine designed for comprehensive cylinder plug machining. This machine integrates multiple processes, including drilling, milling, and reaming, making it an essential tool for producing precision-engineered cylinder plugs for lock systems.
Process:
The BAMA-LCM-220 performs several key machining operations:
- Vibratory bowl feeder for automatic feeding of cylinder plugs, ensuring a continuous production process with minimal manual input.
- Drilling pinholes, essential for housing the lock pins.
- Countersinking, which ensures smooth, precise edges for pinholes.
- Milling top face slot to create necessary keyway slots.
- Reaming the top face and reaming the flat surface to ensure high precision.
- Milling tail slot for key engagement.
- Automatic unloading of completed parts, enhancing efficiency by reducing manual handling.
Working Efficiency:
The machine has a production capacity of 5,000 to 6,000 cylinder plugs per 8-hour shift, making it ideal for manufacturers seeking a balance of speed and precision in medium to large-scale production.
Machine Dimensions:
- Length: 1.9 meters
- Width: 1.4 meters
- Height: 1.6 meters
The machine’s compact yet versatile design ensures it can fit well within various production setups while providing comprehensive machining capabilities.
Machine Weight:
At 1,200 kg, the machine is designed for stability and durability, capable of maintaining precision even during continuous operation.
Power Requirements:
The BAMA-LCM-220 operates at 5 kW, ensuring that the machine delivers sufficient power to perform multiple complex machining tasks efficiently.
Key Advantages:
- Comprehensive Machining in One Machine: The BAMA-LCM-220 handles drilling, countersinking, milling, and reaming in a single, automated process. This eliminates the need for multiple machines and streamlines production, reducing overall cycle time.
- Precision Drilling and Milling: The machine’s ability to drill pinholes, ream surfaces, and mill keyway slots ensures that each cylinder plug is produced with exacting standards, making it suitable for high-security lock systems.
- High Efficiency: With a production capacity of up to 6,000 cylinder plugs per shift, the machine meets the needs of manufacturers requiring high throughput without compromising quality.
- Automated Feeding and Unloading: The inclusion of a vibratory bowl feeder for automatic feeding and a built-in unloading system ensures smooth, uninterrupted production, significantly reducing labor requirements and enhancing efficiency.
- Compact Design: The machine’s dimensions allow it to integrate seamlessly into existing production lines without taking up excessive floor space, while still offering a broad range of machining functions.
- Durable Construction: Weighing 1,200 kg, the machine’s solid construction ensures long-term reliability, reducing downtime and maintenance requirements, which is crucial for continuous, high-speed operations.
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